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Plates and Gaskets for Plate Heat Exchangers

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Plates and Gaskets for Plate Heat Exchangers

MOQ:	1
Price:	Negotiable
Standard Packaging:	Wooden box
Delivery Period:	5-8 Work days
Payment Method:	L/C,D/A,D/P,T/T,Western Union
Supply Capacity:	100

Detail Information

Product Description

Detail Information

Place of Origin

China

Brand Name

Botai

Model Number

TS6-L

Delivery Time:

10 Working Days

Origio:

Tian Jin, China

Productioncapacity:

100000pieces/Year

Design Pressure:

2.2m/PA

Material Type:

SS304/SS316L

Highlight:

Corrosion Resistant Plate Heat Exchanger Plates

High Heat Transfer Coefficient Heat Exchanger Gaskets

Stainless Steel TS6-L Plates and Gaskets

Product Description

I. Product Positioning and Core Functions

The TS6-L plates and gaskets are key components of plate heat exchangers, and they work together to fulfill two core functions, ensuring the stable operation of the heat exchanger:

Medium Isolation: Through the physical separation of plates and the precise sealing of gaskets, the mixing channel of hot and cold media is completely blocked, preventing equipment failures or process contamination caused by medium cross-flow.
Efficient Heat Exchange: As the core carrier for heat transfer, the plates, combined with a special structural design, enhance heat transfer efficiency and provide core support for the heat exchanger to achieve the temperature regulation goal of "cooling the hot medium and heating the cold medium".

II. Detailed Specifications and Characteristics of Plates

1. Composition and Structure of Plates

Each TS6-L plate consists of two main components: "metal plate + sealing gasket", which complement each other in function. The specific parameters are as follows:

Component Name	Structural Design	Core Functions and Advantages
Metal Plate	Made of thin metal sheets via mold stamping, with corrugations, sealing grooves, and corner holes on the surface	1. Heat Transfer Enhancement: The corrugated structure expands the heat transfer contact area, disrupts the medium flow boundary layer, and improves the heat transfer coefficient; 2. Structural Reinforcement: The corrugated design increases the rigidity of the thin sheet, directly enhancing the overall pressure-bearing capacity of the plate heat exchanger; 3. Self-Cleaning and Anti-Clogging: Corrugations guide the medium to flow in a turbulent state, reducing the accumulation of sediments and dirt on the plate surface and lowering the cleaning frequency; 4. Flow Channel Distribution: Corner holes cooperate with sealing grooves to divide independent flow channels for hot and cold media, ensuring the fluid flows according to the designed path
Sealing Gasket	Customized to match the plate size, installed in the gasket groove around the plate	1. Sealing and Leakage Prevention: Fills the gaps between plates to prevent fluid leakage, avoiding medium waste or environmental pollution (refer to "Causes and Solutions for External Leakage of Plate Heat Exchangers" for more leakage prevention solutions); 2. Flow Channel Partitioning: Seals some corner holes as per design requirements, forcing hot and cold media to flow in dedicated channels and eliminating the risk of cross-flow

2. Material Selection for Plates

Based on the application scenarios of the plate heat exchanger (such as medium corrosiveness, temperature, and pressure conditions), the metal plates of TS6-L can be selected from a variety of corrosion-resistant materials to meet different industrial needs:

Stainless Steel Series:
- 304/304L: General-purpose corrosion-resistant material, suitable for scenarios with neutral media (e.g., ordinary water, air), featuring high cost-effectiveness;
- 316/316L: Superior acid and alkali resistance compared to the 304 series, suitable for chemical, food processing, and other scenarios involving weakly corrosive media;
- 254SMO: High-corrosion-resistance super austenitic stainless steel, capable of withstanding strongly corrosive environments (e.g., high-concentration salt solutions, acidic wastewater);
Special Alloy Series:
- Titanium: Excellent corrosion resistance and thermal conductivity, suitable for seawater desalination, marine engineering, and other scenarios involving seawater or strongly acidic media;
- Nickel: Combines high-temperature resistance and alkali resistance, suitable for high-temperature and strong alkali working conditions in the chemical industry (e.g., heat exchange of caustic soda solutions);
- Titanium-Palladium Alloy: Corrosion resistance far superior to pure titanium, applicable to high-concentration strong acids (e.g., sulfuric acid, hydrochloric acid);
- Hastelloy: Resistant to various strongly corrosive media (e.g., organic acids, chlorine-containing compounds), suitable for extreme industrial heat exchange scenarios.

3. Plate Manufacturing Process

The TS6-L plates adopt the one-time mold stamping forming process, and the advantages of this process directly determine the product performance:

It ensures the dimensional accuracy and structural consistency of all plates, enabling uniform metal point contact between plates and improving sealing stability;
The uniform point contact structure not only allows the plate heat exchanger to operate stably under relatively high pressure but also effectively withstands pressure shocks during system operation, reducing the risk of equipment damage.

III. Technical Parameters of Sealing Gaskets

1. Composition of Gaskets

The TS6-L sealing gaskets are complex polymer composite systems, and each component collaboratively determines the final performance of the gaskets. The specific components and their functions are as follows:

Component Type	Core Function	Impact on Gasket Performance
Rubber Polymer	Base material of the gasket	Determines the basic elasticity, temperature resistance, and corrosion resistance of the gasket (e.g., natural rubber, isoprene rubber);
Vulcanizing Agent	Crosslinks rubber molecules	Enhances the strength, hardness, and anti-aging ability of the gasket, preventing deformation after long-term use;
Filler	Optimizes physical properties	Reduces costs while improving the wear resistance and pressure resistance of the gasket;
Anti-Aging Agent	Slows down the aging rate	Extends the service life of the gasket and reduces performance degradation caused by oxidation and light exposure;
Processing Aid	Improves the manufacturing process	Does not directly enhance the service performance of the gasket but optimizes the processing fluency of mixing, extrusion, and molding processes;
Diluent	Adjusts the viscosity of the rubber compound	Facilitates gasket forming and ensures the precise matching of the gasket size with the plate gasket groove.

2. Performance Comparison of Mainstream Rubber Materials

Depending on the application scenario, the TS6-L gaskets can be made of various rubber materials. The performance differences and applicable scenarios of each material are as follows:

Rubber Type	Chemical Composition	Core Performance Advantages	Applicable Scenarios
Natural Rubber	Extracted from the latex of Hevea brasiliensis, mainly composed of cis-polyisoprene	Excellent elasticity, high mechanical strength, good wear resistance, and strong compatibility with other rubbers	Normal temperature, low pressure, and neutral medium scenarios (e.g., civil HVAC systems);
Isoprene Rubber (Synthetic Natural Rubber)	Polymerized from isoprene, with a structure similar to natural rubber	Performance close to natural rubber, stable raw material supply, and can replace natural rubber	General working conditions requiring stable supply and performance matching natural rubber;
Styrene-Butadiene Rubber (SBR)	Copolymerized from butadiene and styrene (divided into emulsion-polymerized SBR and solution-polymerized SBR)	Good aging resistance, better wear resistance than natural rubber, and low cost	General industrial sealing scenarios, suitable for non-strongly corrosive media;
cis-Polybutadiene Rubber (BR)	Polymerized from butadiene	Excellent cold resistance, wear resistance, and elasticity, low heat generation under dynamic loads, strong aging resistance, and easy blending with other rubbers (e.g., natural rubber, neoprene)	Low-temperature environments and high dynamic load working conditions (e.g., heat exchange of low-temperature fluids, frequently started/stopped heat exchangers).

IV. Recommended Application Scenarios

As universal accessories for plate heat exchangers, the TS6-L plates and gaskets can be adapted to heat exchange needs in multiple fields based on material selection. Typical application scenarios include:

Chemical Industry: Temperature regulation of acid-alkali solutions and chemical raw materials (316L, titanium alloy, or Hastelloy plates + corrosion-resistant gaskets are recommended);
Food and Beverage Industry: Sterilization and cooling of fruit juices, preheating of dairy products (304 stainless steel plates + food-grade rubber gaskets are selected to meet hygiene standards);
Water Treatment Industry: Seawater desalination and industrial wastewater treatment (titanium or 254SMO plates are adapted to resist corrosion from seawater/sewage);
HVAC Industry: Heat exchange in building heating and central air conditioning systems (general 304 stainless steel plates + ordinary temperature-resistant gaskets are used, featuring high cost-effectiveness);
Low-Temperature Industrial Scenarios: Heat exchange of low-temperature fluids (e.g., chilled water) (cis-polybutadiene rubber gaskets are recommended to ensure elasticity and sealing performance at low temperatures).

Tags:

High heat transfer coefficient Plate Heat Exchanger,

Compact structure Heat Exchanger,

Wide application range Industrial Heat Exchanger

Plates in plate heat exchangers isolate media conduct heat exchange

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Plate Heat Exchanger

Heat Exchanger

Plates and Gaskets for Plate Heat Exchangers

MOQ:	1
Price:	Negotiable
Standard Packaging:	Wooden box
Delivery Period:	5-8 Work days
Payment Method:	L/C,D/A,D/P,T/T,Western Union
Supply Capacity:	100

Detail Information

Product Description

Detail Information

Place of Origin

China

Brand Name

Botai

Model Number

TS6-L

Delivery Time:

10 Working Days

Origio:

Tian Jin, China

Productioncapacity:

100000pieces/Year

Design Pressure:

2.2m/PA

Material Type:

SS304/SS316L

Minimum Order Quantity:

Price:

Negotiable

Packaging Details:

Wooden box

Delivery Time:

5-8 Work days

Payment Terms:

L/C,D/A,D/P,T/T,Western Union

Supply Ability:

100

Highlight

Corrosion Resistant Plate Heat Exchanger Plates

High Heat Transfer Coefficient Heat Exchanger Gaskets

Stainless Steel TS6-L Plates and Gaskets

Product Description

I. Product Positioning and Core Functions

The TS6-L plates and gaskets are key components of plate heat exchangers, and they work together to fulfill two core functions, ensuring the stable operation of the heat exchanger:

Medium Isolation: Through the physical separation of plates and the precise sealing of gaskets, the mixing channel of hot and cold media is completely blocked, preventing equipment failures or process contamination caused by medium cross-flow.
Efficient Heat Exchange: As the core carrier for heat transfer, the plates, combined with a special structural design, enhance heat transfer efficiency and provide core support for the heat exchanger to achieve the temperature regulation goal of "cooling the hot medium and heating the cold medium".

II. Detailed Specifications and Characteristics of Plates

1. Composition and Structure of Plates

Each TS6-L plate consists of two main components: "metal plate + sealing gasket", which complement each other in function. The specific parameters are as follows:

Component Name	Structural Design	Core Functions and Advantages
Metal Plate	Made of thin metal sheets via mold stamping, with corrugations, sealing grooves, and corner holes on the surface	1. Heat Transfer Enhancement: The corrugated structure expands the heat transfer contact area, disrupts the medium flow boundary layer, and improves the heat transfer coefficient; 2. Structural Reinforcement: The corrugated design increases the rigidity of the thin sheet, directly enhancing the overall pressure-bearing capacity of the plate heat exchanger; 3. Self-Cleaning and Anti-Clogging: Corrugations guide the medium to flow in a turbulent state, reducing the accumulation of sediments and dirt on the plate surface and lowering the cleaning frequency; 4. Flow Channel Distribution: Corner holes cooperate with sealing grooves to divide independent flow channels for hot and cold media, ensuring the fluid flows according to the designed path
Sealing Gasket	Customized to match the plate size, installed in the gasket groove around the plate	1. Sealing and Leakage Prevention: Fills the gaps between plates to prevent fluid leakage, avoiding medium waste or environmental pollution (refer to "Causes and Solutions for External Leakage of Plate Heat Exchangers" for more leakage prevention solutions); 2. Flow Channel Partitioning: Seals some corner holes as per design requirements, forcing hot and cold media to flow in dedicated channels and eliminating the risk of cross-flow

2. Material Selection for Plates

Stainless Steel Series:
- 304/304L: General-purpose corrosion-resistant material, suitable for scenarios with neutral media (e.g., ordinary water, air), featuring high cost-effectiveness;
- 316/316L: Superior acid and alkali resistance compared to the 304 series, suitable for chemical, food processing, and other scenarios involving weakly corrosive media;
- 254SMO: High-corrosion-resistance super austenitic stainless steel, capable of withstanding strongly corrosive environments (e.g., high-concentration salt solutions, acidic wastewater);
Special Alloy Series:
- Titanium: Excellent corrosion resistance and thermal conductivity, suitable for seawater desalination, marine engineering, and other scenarios involving seawater or strongly acidic media;
- Nickel: Combines high-temperature resistance and alkali resistance, suitable for high-temperature and strong alkali working conditions in the chemical industry (e.g., heat exchange of caustic soda solutions);
- Titanium-Palladium Alloy: Corrosion resistance far superior to pure titanium, applicable to high-concentration strong acids (e.g., sulfuric acid, hydrochloric acid);
- Hastelloy: Resistant to various strongly corrosive media (e.g., organic acids, chlorine-containing compounds), suitable for extreme industrial heat exchange scenarios.

3. Plate Manufacturing Process

The TS6-L plates adopt the one-time mold stamping forming process, and the advantages of this process directly determine the product performance:

It ensures the dimensional accuracy and structural consistency of all plates, enabling uniform metal point contact between plates and improving sealing stability;
The uniform point contact structure not only allows the plate heat exchanger to operate stably under relatively high pressure but also effectively withstands pressure shocks during system operation, reducing the risk of equipment damage.

III. Technical Parameters of Sealing Gaskets

1. Composition of Gaskets

Component Type	Core Function	Impact on Gasket Performance
Rubber Polymer	Base material of the gasket	Determines the basic elasticity, temperature resistance, and corrosion resistance of the gasket (e.g., natural rubber, isoprene rubber);
Vulcanizing Agent	Crosslinks rubber molecules	Enhances the strength, hardness, and anti-aging ability of the gasket, preventing deformation after long-term use;
Filler	Optimizes physical properties	Reduces costs while improving the wear resistance and pressure resistance of the gasket;
Anti-Aging Agent	Slows down the aging rate	Extends the service life of the gasket and reduces performance degradation caused by oxidation and light exposure;
Processing Aid	Improves the manufacturing process	Does not directly enhance the service performance of the gasket but optimizes the processing fluency of mixing, extrusion, and molding processes;
Diluent	Adjusts the viscosity of the rubber compound	Facilitates gasket forming and ensures the precise matching of the gasket size with the plate gasket groove.

2. Performance Comparison of Mainstream Rubber Materials

Depending on the application scenario, the TS6-L gaskets can be made of various rubber materials. The performance differences and applicable scenarios of each material are as follows:

Rubber Type	Chemical Composition	Core Performance Advantages	Applicable Scenarios
Natural Rubber	Extracted from the latex of Hevea brasiliensis, mainly composed of cis-polyisoprene	Excellent elasticity, high mechanical strength, good wear resistance, and strong compatibility with other rubbers	Normal temperature, low pressure, and neutral medium scenarios (e.g., civil HVAC systems);
Isoprene Rubber (Synthetic Natural Rubber)	Polymerized from isoprene, with a structure similar to natural rubber	Performance close to natural rubber, stable raw material supply, and can replace natural rubber	General working conditions requiring stable supply and performance matching natural rubber;
Styrene-Butadiene Rubber (SBR)	Copolymerized from butadiene and styrene (divided into emulsion-polymerized SBR and solution-polymerized SBR)	Good aging resistance, better wear resistance than natural rubber, and low cost	General industrial sealing scenarios, suitable for non-strongly corrosive media;
cis-Polybutadiene Rubber (BR)	Polymerized from butadiene	Excellent cold resistance, wear resistance, and elasticity, low heat generation under dynamic loads, strong aging resistance, and easy blending with other rubbers (e.g., natural rubber, neoprene)	Low-temperature environments and high dynamic load working conditions (e.g., heat exchange of low-temperature fluids, frequently started/stopped heat exchangers).

IV. Recommended Application Scenarios

Chemical Industry: Temperature regulation of acid-alkali solutions and chemical raw materials (316L, titanium alloy, or Hastelloy plates + corrosion-resistant gaskets are recommended);
Food and Beverage Industry: Sterilization and cooling of fruit juices, preheating of dairy products (304 stainless steel plates + food-grade rubber gaskets are selected to meet hygiene standards);
Water Treatment Industry: Seawater desalination and industrial wastewater treatment (titanium or 254SMO plates are adapted to resist corrosion from seawater/sewage);
HVAC Industry: Heat exchange in building heating and central air conditioning systems (general 304 stainless steel plates + ordinary temperature-resistant gaskets are used, featuring high cost-effectiveness);
Low-Temperature Industrial Scenarios: Heat exchange of low-temperature fluids (e.g., chilled water) (cis-polybutadiene rubber gaskets are recommended to ensure elasticity and sealing performance at low temperatures).

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